phone svg +1 (800) 485-4179 Request a Quote
Custom Hat Boxes
Custom Hat Boxes
Custom Hat Boxes
Custom Hat Boxes

Custom Hat Boxes

3 Reviews

Custom hat boxes protect and display your hats while offering durable, eco-friendly packaging. They highlight your brand and add elegance to every hat you sell or ship. Customize in sizes, designs, and premium finishes as per your product needs.

Features of  Custom Hat Packaging

  • Lightweight yet durable structure for safe shipping
  • Fully customizable printed design
  • Custom sizes for all items
  • Eco-friendly and recyclable materials
  • High-quality inside and outside printing
  • Custom inserts for extra protection
Enter the details below and request a custom quote to get the price.
Box Interior Dimensions
ESTIMATED TO SHIP IN 7-10 BUSINESS DAYS
Upload Artwork
Get Started
Click on get started to enter your contact details.
Quick FAQs
  • Estimated Production time? 7-10 business days.
  • Eco-friendly? Yes, FSC Chain of Custody Certified.
  • Full color printing? Yes, without any additional charges too!
  • Samples? Yes, order 1, 10, 1000+ or anything in between.
  • Custom sizes? Order any size you like (with some restrictions).
  • Design help? We can help place your artwork.

Don't have a dieline?
REQUEST A DIELINE
Need a sample?
ORDER A SAMPLE
featured-icon
Full Color Printing

Print your designs with full-color printing.

featured-icon
Fast Turnaround

Orders are usually shipped within 7–10 business days.

featured-icon
Free Design Support

Free assistance to create or refine your design.

featured-icon
Free Shipping

Enjoy fast, free shipping on all orders.

Custom Hat Boxes for a Stylish and Safe Brand Experience

Custom sturdy hat shipping boxes provide premium protection for your hats during shipping or display. Whether you’re sending hats as gifts, selling them in a retail store, or shipping directly to customers, these hat boxes ensure your products arrive safely without any damage. We offer full customization with vibrant colors, durable materials, and high-quality finishes, making your brand memorable while saving you time and effort.

Custom Hat Box Designs and Shapes

Our hat boxes can be customized in a variety of shapes and sizes to match your hats perfectly. Select a hat box style and adjust the dimensions to fit your product. Choose from shapes like round boxes for standard hats or two-piece boxes with removable lids, then add your design for a fully personalized look.

Select materials like sturdy rigid board for extra protection and a premium look, and customize printing, finishes, and opening styles to match your brand and product needs.

Popular style options include:

  • Two-piece boxes
  • Auto-lock bottom boxes

Add eye-catching designs and useful features to your custom hat box packaging. Custom options include window cut-outs, auto-lock closures, scoring, gluing, perforations, and more to make your packaging both functional and visually appealing.

Material Paperboard, Corrugated Cardboard, Rigid
Corrugation E-Flute 1/16"
Material Thickness 14pt, 18pt, 24pt, 36pt, 48pt
Printed Colors CMYK, Pantone
Coating Aqueous Coating, UV Coating, Varnish
Lamination (Finish) Matte, Glossy, Satin, Soft Touch
Special Features Window Patching, Inserts, Debossing, Embossing
Shipping Standard, Rush
SKU CBW-CHB-08

Custom Hat Box Options

We offer various options to customize hat boxes. You can choose paper, coating, lamination, and special features from the list. By adding these options, you can make your custom hat boxes stand out in the market.

Paper

White Paper
White
Premium paper that provides high-quality printing and is ideal for every type of design.
Brown Kraft Paper
Brown Kraft
Eco-friendly paper that is ideal for minimal designs and natural products.
Black Kraft Paper
Black Kraft
Eco-friendly paper that is ideal for minimal designs and natural products.
Holographic Paper
Holographic
Specialty paper that provides premium, shiny, and attention-grabbing effects.

Coating

Aqueous Coating
Aqueous Coating
Aqueous coating prevents designs from scratches, dirt, and fingerprints. Available in soft-touch or satin finishes.
UV Coating
UV Coating
UV coating prevents designs from scratches, scuffs, and fading. Available in matte or glossy finishes.
Varnish Coating
Varnish
Varnish coating prevents designs from scratches and dirt. Available in matte, glossy, and satin finishes.

Lamination or Finishes

Matte Finish Lamination
Matte
Matte finish is non-reflective and provides a smooth feel. Scratches can be visible more easily.
Glossy Finish Lamination
Glossy
Glossy finish is reflective and shiny. It provides protection from scratches but is prone to fingerprints.
Satin Finish Lamination
Satin
Satin finish is a premium lamination that provides a balanced look between matte and gloss.
Soft Touch Lamination
Soft Touch
Soft-touch finish provides a smooth and velvety feel and protects designs from scratches and fingerprints.

Special Features

Window Patching
Window Patching
Window patching is a die-cut window that allows customers to see the product inside the box without opening it. Available with PET or PVC transparent sheets.
Box Inserts
Box Inserts
Box inserts hold the product inside the box and provide protection from damage during transit. Available in paperboard, corrugated cardboard, and foam materials.
Embossing in Printing
Embossing
Embossing creates a raised design on the surface in the specific text or logo area.
Debossing in Printing
Debossing
Debossing creates an indented design on the surface in the specific text or logo area.

Custom Hat Boxes FAQ

Is your hat packaging eco-friendly?

Yes, our hat packaging is made from recyclable and eco-friendly materials, offering a sustainable packaging solution.

What materials are used to produce your hat boxes?

Our custom hat boxes are made from sturdy cardboard, eco-friendly kraft, and premium rigid board.

Can I order a sample of boxes before proceeding?

Yes, you can order a sample of boxes before proceeding, but charges are applicable.

What is the minimum order quantity?

We offer flexible order quantities. You can order as few as you need or in bulk, depending on your business requirements.

What is your production time?

Our production time for hat boxes is 7–10 business days

What is your shipping time?

Our standard shipping time is 2–3 working days

Customer Reviews

5.0
★★★★★
Write a Review
Client Image
★★★★★
John Doe
It was a great experience working with the Custom Box Wire team. They made sturdy, stylish, and perfectly branded boxes—exactly what I needed. Great quality and fast delivery!
Client Image
★★★★★
Emma Brown
Outstanding customer support! They responded quickly, answered all my questions, and helped me customize my order perfectly. Highly recommend their service!
Client Image
★★★★★
Sarah Lee
Love the design of these custom boxes! Printing, color schemes, and logo placement were amazing, making my packaging unique. They also provide the fastest delivery.
Rate us:
Order your Sample Kit
Click this area to upload.